Getting sizing right matters just as much as the design itself, especially for bulk or team orders where fit consistency across a group can make or break the final result.

What's the Standard Size Range for Custom Sweatshirts?

Most custom sweatshirt blanks are available from XS through to 5XL, though the exact range depends on the brand chosen. Brands like AS Colour, Gildan, JB's Wear, Biz Collection, Aussie Pacific, Ramo, and Bocini all cover the standard adult range, with some extending further into plus sizes for a more inclusive fit across a team or group order.

Do All Brands Offer the Same Size Range?

No. Sizing varies noticeably between brands:

• AS Colour tends to run true to size with a more streetwear-influenced fit, typically available S–5XL depending on the style.

• Gildan offers one of the widest size ranges, often extending comfortably into plus sizes, making it a common choice for inclusive team orders.

• JB's Wear, Biz Collection, and Aussie Pacific are corporate-oriented brands with consistent sizing across S–5XL, suited to uniform programs where fit uniformity matters.

• Portwest, Hard Yakka, King Gee, and Syzmik (workwear brands) often include extended sizing to accommodate a broader range of body types on the job site.

• Bocini and Ramo cover standard team and club sizing, generally S–3XL or 5XL depending on the style.

Are Kids' and Youth Sizes Available?

Yes, several brands offer youth and kids' sizing for school groups, junior sports teams, and family orders. Availability depends on the specific style and brand, so it's worth confirming before finalising a design for a mixed adult-and-youth order.

How Do I Choose the Right Size for a Bulk or Team Order?

For team and group orders, a size chart specific to the chosen brand is the most reliable way to avoid fit issues. Since sizing isn't standardised across brands, an AS Colour Medium won't necessarily match a Gildan Medium. It's best to:

• Confirm the brand before collecting sizing from a group

• Reference that brand's specific size chart rather than general assumptions

• Order a size sample first for large bulk runs, if fit consistency is critical

Does Size Affect Print or Embroidery Placement?

Yes, to some extent. Larger sizes have a wider chest and back area, which can occasionally affect how a design is scaled or centred, particularly for full-back prints or oversized graphics. This is usually adjusted automatically to keep proportions looking right across the full size range.

Frequently Asked Questions

What is the largest size available for custom sweatshirts?
Sizing up to 5XL is available depending on the brand, with Gildan and several workwear brands offering the most extended ranges.

Are plus sizes available for custom sweatshirts?
Yes, plus sizes are available across a number of brands, particularly Gildan and the workwear-focused ranges like Portwest and King Gee.

Can I order a mix of sizes in one bulk order?
Yes, mixed size orders are standard for team and group runs, with no minimum order quantity required.

Do kids' sizes come in the same styles as adult sweatshirts?
Youth and kids' sizing is available for select styles, so it's best to confirm availability for the specific design or brand being used.

Does sizing differ between brands for the same size label?
Yes, a Medium in one brand can fit differently to a Medium in another, so checking the specific brand's size chart is recommended before ordering.